Assembly & Testing

At Hi-technology we specialise in delivering complex, high-quality assembly and testing for a wide range of products. Our services cover the complete lifecycle of mechanical and electromechanical assemblies all the way from initial design of the assembly process through to in-process controls and rigorous end-of-line testing.

We design and implement fully tailored assembly workflows to meet the specific requirements of each product, incorporating components such as electronics, cable systems, magnets, and a broad array of externally sourced parts. Our assemblies are often integrated with bespoke packaging, and we ensure each unit includes the necessary documentation, such as Instructions for Use (IFU), along with customer-specific labelling.

Our manufacturing expertise includes a broad range of precision assembly techniques, including but not limited to:

We use advanced bonding methods to securely join components with high strength and precision.

This process enables seamless joining of plastic parts for clean, durable assemblies.

We leverage automation to integrate inserts efficiently and consistently into components.

Our team handles complex and delicate assemblies with a blend of hands-on expertise and assistive tools.

We apply precise decorative or functional markings to components using this versatile technique.

Critical for electronic assemblies, we incorporate shielding to reduce electromagnetic interference.

In the area of cable and connector manufacturing, we perform:

Encasing components in resin enhances durability and shields them from environmental damage.

We ensure secure, high-performance electrical connections with skilled crimping and soldering.

This process provides robust strain relief and environmental protection for cable assemblies.

Ensure each product meets its intended functional and performance standards, we also carry out a variety of testing protocols, including but not limited to:

Includes continuity, resistance, and insulation checks to verify circuit integrity.

Used to confirm the seal integrity of enclosures or fluid-handling parts.

Evaluates the physical resilience and durability of components under load.

Tailored testing protocols ensure we meet unique performance requirements.