Plastic Injection Moulding Company Delivering Technical Excellence & Scalable Production

Hi-Technology Group is a leading plastic injection moulding company with over 40 years of proven delivery. With facilities in Waterlooville, Letchworth and Slovakia, we provide reliable moulding for both technical low-volume parts and large-scale automated production.

Customers trust us for our engineering depth, full-service manufacturing and stable multi-site supply chain.

Why Manufacturers Trust Hi-Technology Group

Four Decades of Proven Manufacturing Experience

Founded in 1983, our business has grown from a specialist toolmaker into a multi-site group leading in precision plastic injection moulding. Over the years, we’ve invested in advanced automation, expanded internationally, and built an engineering team capable of supporting some of the most demanding sectors in the industry.

Our track record includes industry recognition from partners, including 3M (EMEA Supplier of the Year) and BD (Partner Supplier of the Year) — testament to our consistent delivery, responsiveness and exceptional customer support.

A Multi-Site Footprint for Supply Chain Stability

We operate across three strategically positioned facilities:

Waterlooville, UK
A technical hub focusing on moulding, assembly, welding and automated production cells.

Letchworth, UK
Enhanced capability following the acquisition of Sabre Plastics — increasing press capacity and expanding expertise.

Košice, Slovakia
A high-capacity European facility offering cost-optimised, large-volume production with press sizes ranging from 25–650 tonnes.

This structure allows customers to balance cost, complexity, volume, and risk – all under one unified group.

A True Manufacturing Partner

Where many injection moulders simply produce components, we support the full lifecycle, including:

  • Product refinement and DFM
  • Tooling management
  • Prototyping
  • Injection moulding
  • Overmoulding & insert moulding
  • Precision assembly
  • Ultrasonic welding
  • Packaging and distribution
  • Long-term supply and stockholding

Customers partner with us because we simplify supply chains, reduce operational burden, and provide long-term reliability.

Our Plastic Injection Moulding Capabilities

25–650 Tonne Press Capability

Our wide tonnage range provides exceptional flexibility across:

  • Small and technically demanding components
  • Medium-sized functional parts
  • Large structural mouldings
  • Automated high-volume production

Technical Moulding Expertise

We are trusted for projects requiring:

  • Tight tolerances
  • Complex geometry
  • Engineering-grade materials
  • Multi-stage processes
  • Robust documentation and validation
  • Repeatability across large annual volumes

Materials Expertise

We process an extensive range of materials, including:

Insert Moulding & Overmoulding Solutions

For products requiring enhanced performance, multi-material function or component integration, we offer:

These processes are ideal for medical devices, industrial components, hand tools, safety equipment and consumer products.

Ultrasonic Welding, Assembly & Automated Production

Many customers rely on us not only for moulding but for complete product assembly. We provide:

  • Ultrasonic and sonic welding
  • Precision mechanical assembly
  • Automated and semi-automated assembly cells
  • Testing, inspection and product validation
  • Packaging and distribution
  • Full traceability and documented processes

This integrated approach reduces the number of suppliers required, improving lead times, consistency and supply chain visibility.

How We Deliver Technical Injection Moulding Projects

1) Technical Consultation & Feasibility

We evaluate the part, material requirements, application and cost targets to ensure manufacturability from day one.

2) DFM (Design for Injection Moulding)

Our team helps optimise wall thicknesses, gating, draft angles, rib design, tolerance stacking and assembly interface requirements.

3) Tooling Development

We work with established tooling partners to design and manufacture high-quality, durable tools suitable for long-term production.

4) Tool Trials & Validation

We ensure tools run efficiently and consistently through sample runs, dimensional analysis and performance checks.

5) Pre-Production and Ramp-Up

Processes, parameters and documentation are finalised for stable, long-term repeatability.

6) Full Production

Moulding, assembly, welding and finishing operations begin, supported by established quality systems.

7) Ongoing Support & Continuous Improvement

Engineering, tooling and production teams support ongoing optimisation throughout the product lifecycle. This structured process gives decision-makers clarity, reduces launch risk and shortens time to market.

Tooling Expertise & Lifecycle Management

Tooling quality determines production reliability. We support customers with:

  • Tool design consultation
  • Steel selection and technical specification
  • Hot runner vs cold runner guidance
  • Venting, gating and cooling optimisation
  • Tool maintenance and refurbishment
  • Tool transfer projects
  • Long-term tool lifecycle management

Our collaborative tooling approach ensures reliability, repeatability and cost-efficiency over the full lifespan of the product.

Medical & Healthcare

We are progressing toward ISO 13485 and providing strong QMS foundations, documentation and traceability, essential for regulated markets.

Commercial & Personal Safety

A leading supplier of high-volume mouldings for safety and consumer protection products.

Aerospace & Defence

Trusted for precision components with strict compliance, testing and documentation expectations.

Quality, Validation & Compliance

Hi-Technology Group operates robust processes to ensure consistency and reliability:

  • ISO 9001 (Quality Management)
  • ISO 14001 (Environmental Management)
  • ISO 13485 (in progress for medical devices)
  • PPAP documentation and validation
  • Structured inspection & testing
  • Full traceability
  • Documented process control

For decision-makers, this means reduced risk, predictable performance and confidence in long-term supply.

Why Hi-Technology Group Over Other Injection Moulding Companies?

  • Multi-site UK & EU footprint
  • Decades of proven delivery
  • Full-service manufacturing
  • Deep engineering expertise
  • Award-winning performance
  • Strong QMS and regulatory support
  • Long-term stability and supply chain resilience
  • Scalable capacity from low-volume projects to millions of units

Decision-makers choose us because we offer confidence, technical assurance and continuity in an increasingly complex manufacturing landscape.

Ready to Work With an Experienced Plastic Injection Moulding Partner?

Whether you need prototypes, tooling, production, assembly or long-term volume manufacturing, we’re ready to support your project.

Speak to our team or request an injection moulding quote today.

Frequently asked questions