At Hi-Technology, we provide ultrasonic welding services as part of our integrated, full-service manufacturing offering. With more than 40 years of experience in plastic component manufacturing and assembly, we support customers across medical, healthcare, defence, aerospace, commercial, safety and specialist industries.
Our ultrasonic welding capability enables clean, reliable and repeatable joints for a wide variety of plastic components, supporting both low-volume and high-volume programmes.
Ultrasonic welding uses high-frequency mechanical vibrations to generate heat at the joint line between two plastic components. The material melts locally, creating a strong, clean and repeatable bond without the need for adhesives, solvents or consumables.
Because the process is fast, efficient and controlled, ultrasonic welding is ideal for components that require consistency, accuracy and high-quality finishing.
For a deeper technical breakdown, read our full guide:
A Guide on Ultrasonic Welding
These benefits make ultrasonic welding a preferred joining method across multiple regulated and safety-critical industries.
Our ultrasonic welding service forms part of our broader manufacturing and assembly operations, enabling us to deliver complete solutions from concept to finished product.
Our welding systems use key process parameters — such as amplitude, force and time — to ensure consistency and high-quality joint formation.
Ultrasonic welding is ideal for a range of applications, including components with detailed joint features, multi-part assemblies and products requiring precise alignment.
Because our tooling, plastic injection moulding and assembly functions operate in-house, we can ensure smooth transitions from each stage of manufacture through to ultrasonic welding and final product completion.
Hi-Technology Group supports customers through every stage of the manufacturing process. Our ultrasonic welding services integrate seamlessly with:
This end-to-end approach ensures quality, consistency and reliability across every part we produce.
Whether you are developing a new product or scaling an existing assembly, our team can support your project from design through to full production.
Contact us today to discuss your requirements or request a quotation.
